Construction underway at Thomas B. Manuel Bridge
The Thomas B. Manuel Bridge project has moved off the drawing board and into the field. Construction on the design-build project began in December 2001 after seven months in the design phase. Misener Marine was awarded the $25 million contract by the Florida Department of Transportation in March 2001.

Located a 30-minute drive from West Palm Beach, the project over the St. Lucie Canal consists of constructing a new northbound, high-level bridge adjacent to the older one. The work also includes modifications to the existing bridge.

Last December, Florida Gas Transmission Company completed the relocation of three natural gas pipelines running through the site. That enabled construction to get started with site mobilization and test piling. The design work wrapped up in February 2002 when Misener Marine's design partner, URS Corporation, issued the final drawings for construction. Congratulations and thanks to Gerry Dillon, who managed the design process for Misener Marine.

This project is one of the first in Florida to be built under the State's new QC 2000 program requiring the contractor to perform all acceptance testing on materials used in the project. Congratulations to QC manager John Ward, for having the first QC Project Quality Control Program approved by the FDOT. John worked on the Program manual for over four months, working through seemingly endless revisions.

John has also attended six certification courses to earn the credentials that FDOT requires of a QC manager. John is now focused on testing concrete and keeping up with the QC paperwork for the project. Florida will perform occasional audits and random sampling, but the main QC test responsibility falls on Misener Marine.

The test pile program was completed in March 2002. Currently the pile driving is 50 percent completed, and should wrap up in June 2002. In other work, 6 of the 18 land footings have been poured, and the first pier column has been poured. The pier cap formwork arrived on site in early April.

Site access roads have been installed, and a detour around the southbound Florida Turnpike is completed. Misener crews have installed the access trestles for the two water piers, and removed part of the existing fender system to make room for two piers in the St. Lucie canal.

Work began on the reinforced earth walls at the north and south abutments in early April. By early summer, the construction will be in full swing, with nearly all aspects of the substructure work taking place. The 78-foot-deep bulb-T girders will be set by September. "This project has gotten off to a good start," says project manager Rob Lewis. " We are working hard to beat the schedule."
Prestressed, 24-inch-square concrete piles are being delivered for the pier foundations of the new bridge. The piles have been driven at the end bent #22 through pier 18.


At pier 21, Misener Marine crews are installing 30-inch test pile for the new bridge.


Piles and templates are set up at pier # 21.


Misener Marine crews pour a concrete footing at pier #20 of the Thomas B. Manuel Bridge.
 
 
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